Learn more about the other products we’ve developed
FactorAI.
The all-in-one app for your factory.
Extracting information from data is a crucial step in fulfilling the many needs that a company may have along the whole production process. A complete analytical and quantitative perspective would help operators and management make informed decisions to reach the organisation’s objective. FactorAI is a data platform that allows rapid collection of all processes’ data and integrates AI-based automation for process optimisation
FactorAI. The instant answer to your key questions.
FactorAI is the tailor-made solution based on our proprietary Data Science framework (Princess), which integrates all your data sources into a unified environment where their meaning can be fully leveraged.
Control charts, Multivariate Statistical Process Control, Six Sigma KPIs, OEE, and AI models are just some of the tools that FactorAI incorporates, bringing optimization and control to your production processes.
For many types of industries. Including yours.
In recent years, FactorAI has supported medium and large companies across various industries, including:
- industrial chemistry,
- food & beverage,
- oil & Gas,
- pharmaceuticals,
- manufacturing.
Whether a company has an in-house IT department or relies on basic data acquisition systems, FactorAI enhances daily operations for process operators and plant managers while also supporting analysis and decision-making at the management level.
Modules for specific needs
For 10 years we have been using the most modern and consolidated methodologies to face our clients’ challenges. Thanks to this experience we’ve developed flexible and fully integrable solutions.
Anomaly & Drift Detection
Real-time identification of anomalies and drifts of any process phase and plant machinery.
Energy Savings
Process and crafting parameters optimization, related to energy and commodities consumption (water, gas, …)
Raw Material Control
Raw materials specs analysis through ML techniques to verify their compliance with the process.
Process Monitoring
Integrated system translating rough process data into simple dashboard with production operational and strategic indicators.
Downtime & Faults pre-alerting
Machinery faults and downtime detection, classification and prediction.
Quality & Process Control
Product quality optimization guidance through the integration of production data with real time products characteristics (i.e. acquired via NIR system).
Discarded Products Reduction
Discarded products’ main causes detection and active monitoring on such parameters to reduce their production.
Process Optimization
Machine Learning models defining feedback interventions for KPIs’ improvement, by detecting process optimization areas and key parameters.
Predictive Maintenance
Active control on the plant’s machinery status, to prevent production stops due to unexpected breakdown.
Product Quality Forecasts
Virtual sensors’ development to forecast final product’s quality, before (or without) labs’ testing.
ESG/Product Carbon Footprint
Calculation and forecast of Product Carbon Footprint to pinpoint accuracy for each product.
OEE
Manufacturing productivity measurement, by calculating Overall Equipment Effectiveness in real time and constantly compare it with the objectives.
Greener with FactorAI
Here are some clients that adopted FactorAI in their processes.
Workflow
We approach projects starting with a Technology Assessment. This first step is necessary to check the as-is of the production process and identify the areas of interest and set the desired goals. With the information gathered, we’re able to move on to the development of the Production Trial. The client participates in each phase, up to Application Deployment in Production, by contributing with tests and feedback to incorporate.
The whole client’s team is generally involved in a final training phase to start using concretely the new data-driven system and that is accompanied by a maintenance phase.
